Genichi Taguchi
Our "Guru of the Month," Dr. Genichi Taguchi was born in 1924. Throughout
his career, Taguchi worked in the Ministry of Public Health and
Welfare, Institute of Statistical Mathematics, Ministry of
Education, consultant to Morinaga Pharmaceuticals and Moriaga Seika.
In 1950, Taguchi was employed as a visiting professor at Indian
Statistical Institute, it was also the year he met Walter Shewart.
In 1965, Aoyama Gakuin University in Japan invited Taguchi to teach
and he stayed on for seventeen (17) years and helped develop the
university's engineering department. In the early 80’s, Taguchi was
invited to provide seminars to the executives of Ford Motor Company,
by 1983 he was the executive director of the Ford Supplier, Inc.
Taguchi is recognized for his definitions of
product specifications in relation to Quality and its translation
into cost-effective production. He believed that product acceptance
completely based on specification limits is thoroughly flawed.
Taguchi states that the concept of quality and reliability should be
addressed in the design stage in order to cap variation in the
manufacturing process.
The Quality Loss Function, which was developed in
the 1970’s, provides a technique to assess product tests before the
product hits production. Although loss will occur within acceptable
limits, it will be viewed that in the case of an increase or
decrease in a quality characteristic, then the loss function also
changes in relation.
Taguchi’s product development system consisted of
three (3) stages including: 1) The system design stage which is the
non-statistical stage for engineering, marketing and customer
knowledge; 2) The parameter stage, which includes how the product
should perform against the stated parameters; and 3) The tolerance
design stage, which includes defining the balance between
manufacturing cost and loss.
Taguchi’s accomplishments were measured with the
Deming Application prize (1960), Deming awards for literature on
quality (1951, 1953 and 1984), Willard F Rockwell Medal by the
International Technologies Institute (1986). Taguchi also received
the Indigo Ribbon from the Emperor of Japan (1986) for his
outstanding contributions to Japanese economics and industry. In
1995, the Japanese Society of Quality Control made him an honorary
member.